i-manager Publications

i-manager's Journal on Mechanical Engineering (JME)

Current Issue Vol. 13 Issue 4

Effects of Drill Pipe Length and Weight on Bit on Lateral and Longitudinal Vibrations
Shell Tube Exchanger Parametric Investigation and Performance Simulation using Ansys
Fatigue Life Prediction of Aluminum 6061 Alloy through Experimental and Numerical Analysis under Various Stress Ratios in Axial Tension-Tension Loading Condition
Enhancing the Control of Boron Epoxy Cross-Ply Laminated Composite Plates through Intelligent Implementation of PZT Sensor and Actuator
Ball Mill Energy Efficiency Optimization Techniques: A Review

Most Cited

Volume 11 Issue 2 February - April 2021

Research Paper

Comparison of Textured and Untextured Tools Performance during Turning of AISI 4340 Under Minimum Quantity Lubrication

V. Chengal Reddy * , M. Thulasi Kumar, T. Nishkala*, G. Maruthi Prasad Yadav****

*-**** Department of Mechanical Engineering, Chadalawada Ramanamma Engineering College, Tirupati, Andhra Pradesh, India.

Reddy, V. C., Kumar, M. T., Nishkala, T., and Yadav, G. M. P. (2021). Comparison of Textured and Untextured Tools Performance during Turning of AISI 4340 Under Minimum Quantity Lubrication. i-manager's Journal on Mechanical Engineering, 11(2), 1-9. https://doi.org/10.26634/jme.11.2.17658

Abstract

Poor surface quality and low tool life are the results of dry machining of AISI 4340. In the present paper, to improve productivity, textured tools are proposed with Minimum Quantity Lubrication (MQL). Turning operation performance is significantly affected by the texture pattern design, geometry of microgrooves, cooling condition and cutting material. As a result, the current research focuses on the impact of textured tools (tools with a circular dimple on the rake) on turning output while turning AISI 4340, with results compared to untextured tools under MQL conditions. In the present work, textured tools were fabricated by using laser technology. The experimental results revealed maximum reduction in cutting zone temperature (T), tool flank wear (Vb) and surface roughness (Ra) which was 19%, 29% and 35% respectively in textured tools when compared to untextured tools under MQL. Circular dimple holes serve as coolant reservoir and enhances the lubrication condition at the cutting zone.

References

[1]. Arulkirubakaran, D., Senthilkumar, V., Chilamwar, V. L., & Senthil, P. (2019). Performance of surface textured tools during machining of Al-Cu/TiB composite. Measurement, 2 137, 636-646. https://doi.org/10.1016/j.measurement.201 9.02.013

[2]. Bertolete, M. P. A. B., Barbosa, P. A., Machado, Á. R., Samad, R. E., Vieira, N. D., Vilar, R., & de Rossi, W. (2018). Effects of texturing the rake surfaces of cemented tungsten carbide tools by ultrashort laser pulses in machining of martensitic stainless steel. The International Journal of Advanced Manufacturing Technology, 98(9), 2653-2664. https://doi.org/10.1007/s00170-018-2407-x

[3]. Darshan, C., Jain, S., Dogra, M., Gupta, M. K., Mia, M., & Haque, R. (2019). Influence of dry and solid lubricantassisted MQL cooling conditions on the machinability of Inconel 718 alloy with textured tool. The International Journal of Advanced Manufacturing Technology, 105(5), 1835-1849. https://doi.org/10.1007/s00170-019-04221-z

[4]. Dhar, N. R., Kamruzzaman, M., & Ahmed, M. (2006). Effect of minimum quantity lubrication (MQL) on tool wear and surface roughness in turning AISI-4340 steel. Journal of Materials Processing Technology, 172(2), 299-304. https:// doi.org/10.1016/j.jmatprotec.2005.09.022

[5]. Dinesh, S., Senthilkumar, V., & Asokan, P. (2017). Experimental studies on the cryogenic machining of biodegradable ZK60 Mg alloy using micro-textured tools. Materials and Manufacturing Processes, 32(9), 979-987. https://doi.org/10.1080/10426914.2016.1221096

[6]. Durairaj, S., Guo, J., Aramcharoen, A., & Castagne, S. (2018). An experimental study into the effect of microtextures on the performance of cutting tool. The International Journal of Advanced Manufacturing Technology, 98(1), 1011-1030. https://doi.org/10.1007/s00 170-018-2309-y

[7]. Lawal, S. A., Choudhury, I. A., & Nukman, Y. (2014). Evaluation of vegetable and mineral oil-in-water emulsion cutting fluids in turning AISI 4340 steel with coated carbide tools. Journal of Cleaner Production, 66, 610-618. https:// doi.org/10.1016/j.jclepro.2013.11.066

[8]. Liu, X., Liu, Y., Li, L., & Tian, Y. (2019). Performances of micro-textured WC-10Ni Al cemented carbides cutting 3 tool in turning of Ti6Al4V. International Journal of Refractory Metals and Hard Materials, 84, 1-11. https://doi.org/10.10 16/j.ijrmhm.2019.104987

[9]. Manikandan, N., Arulkirubakaran, D., Palanisamy, D., & Raju, R. (2019). Influence of wire-EDM textured conventional tungsten carbide inserts in machining of aerospace materials (Ti–6Al–4V alloy). Materials and Manufacturing Processes, 34(1), 103-111. https://doi.org/1 0.1080/10426914.2018.1544712

[10]. Pang, M., Nie, Y., & Ma, L. (2018). Effect of symmetrical conical micro-grooved texture on tool–chip friction property of WC-TiC/Co cemented carbide tools. The International Journal of Advanced Manufacturing Technology, 99(1), 737-746. https://doi.org/10.1007/s00170-018-2498-4

[11]. Potta, S. (2019). Effect of cryogenic coolant on turning performance: A comparative study. SN Applied Sciences, 1(1), 1-9. https://doi.org/10.1007/s42452-018-0078-8

[12]. Singh, R., Dureja, J. S., Dogra, M., Gupta, M. K., & Mia, M. (2019). Influence of graphene-enriched nanofluids and textured tool on machining behavior of Ti-6Al-4V alloy. The International Journal of Advanced Manufacturing Technology, 105(1), 1685-1697. https://doi.org/10.1007/s0 0170-019-04377-8

[13]. Sivaiah, P. (2019a). Evaluation of hybrid textured tool performance under minimum quantity lubrication while turning of AISI 304 steel. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 41(12), 1-8. https://doi.org/10.1007/s40430-019-2069-0

[14]. Sivaiah, P. (2019b). Experimental investigation and modelling of MQL assisted turning process during machining of 15-5 PH stainless steel using response surface methodology. SN Applied Sciences, 1(8), 1-13. https://doi. org/10.1007/s42452-019-0827-3

[15]. Sivaiah, P., & Bodicherla, U. (2020). Effect of surface texture tools and minimum quantity lubrication (MQL) on tool wear and surface roughness in CNC turning of AISI 52100 steel. Journal of The Institution of Engineers (India): Series C, 101(1), 85-95. https://doi.org/10.1007/s40032-01 9-00512-2

[16]. Sivaiah, P., & Chakradhar, D. (2017). Multi-objective optimisation of cryogenic turning process using Taguchibased grey relational analysis. International Journal of Machining and Machinability of Materials, 19(4), 297-312. https://doi.org/10.1504/IJMMM.2017.086161

[17]. Sivaiah, P., & Chakradhar, D. (2018a). Analysis and modeling of cryogenic turning operation using response surface methodology. Silicon, 10(6), 2751-2768. https:// doi.org/10.1007/s12633-018-9816-1

[18]. Sivaiah, P., & Chakradhar, D. (2018b). Multi performance characteristics optimization in cryogenic turning of 17-4 PH stainless steel using Taguchi coupled grey relational analysis. Advances in Materials and Processing Technologies, 4(3), 431-447. https://doi.org/10. 1080/2374068X.2018.1452132

[19]. Sivaiah, P., & Chakradhar, D. (2019a). Modeling and optimization of sustainable manufacturing process in machining of 17-4 PH stainless steel. Measurement, 134, 142- 152. https://doi.org/10.1016/j.measurement.2018.10.067

[20]. Sivaiah, P., & Chakradhar, D. (2019b). Performance improvement of cryogenic turning process during machining of 17-4 PH stainless steel using multi objective optimization techniques. Measurement, 136, 326-336. https://doi.org/10.1016/j.measurement.2018.12.094

[21]. Sivaiah, P., & Chakradhar, D. (2019c). The effectiveness of a novel cryogenic cooling approach on turning performance characteristics during machining of 17-4 PH stainless steel material. Silicon, 11(1), 25-38. https://doi.org/10.1007/s12633-018-9875-3

[22]. Sivaiah, P., Ajay Kumar, G, V., Singh, M, M., & Kumar, H. (2020a). Effect of novel hybrid texture tool on turning process performance in MQL machining of Inconel 718 superalloy. Materials and Manufacturing Processes, 35(1), 61-71. https://doi.org/10.1080/10426914.2019.1697444

[23]. Sivaiah, P., Guru Prasad, M., Singh, M, M., & Uma, B. (2020b). Machinability evaluation during machining of AISI 52100 steel with textured tools under Minimum Quantity Lubrication: A comparative study. Materials and Manufacturing Processes, 35(15), 1761-1768. https://doi.o rg/10.1080/10426914.2020.1802034

[24]. Sivaiah, P., Singh, M, M., Venkatesu, S., & Yoganjaneyulu, G. (2020c). Investigation on turning process performance using hybrid-textured tools under dry and conventional cooling environment. Materials and Manufacturing Processes, 35(16), 1852-1859. https://doi.or g/10.1080/10426914.2020.1813893

[25]. Sohrabpoor, H., Khanghah, S. P., & Teimouri, R. (2015). Investigation of lubricant condition and machining parameters while turning of AISI 4340. The International Journal of Advanced Manufacturing Technology, 76(9-12), 2099-2116. https://doi.org/10.1007/s00170-014-6395-1

[26]. Sun, J., Zhou, Y., Deng, J., & Zhao, J. (2016). Effect of hybrid texture combining micro-pits and micro-grooves on cutting performance of WC/Co-based tools. The International Journal of Advanced Manufacturing Technology, 86(9), 3383-3394. https://doi.org/10.1007/s 00170-016-8452-4

[27]. Sun, X., Li, J., Zhou, J., Chen, K., Du, H., Cui, D., ... & Duan, J. A. (2019). Reducing the adhesion effect of aluminum alloy by cutting tools with microgroove texture. Applied Physics A, 125(9), 1-10. https://doi.org/10.1007/s 00339-019-2896-y

[28]. Suresh, R., Basavarajappa, S., & Samuel, G. L. (2012). Some studies on hard turning of AISI 4340 steel using multilayer coated carbide tool. Measurement, 45(7), 1872- 1884. https://doi.org/10.1016/j.measurement.2012.03.024

Full Article (HTML)

Pdf

Research Paper

Design and Analysis of an Off-Road All-Terrain Vehicle Roll Cage

Akhil Yuvaraj Manda* , Jithendra Sai Raja Chada , Ganesh Nathipam *

*-*** Department of Mechanical Engineering, Pragati Engineering College, Kakinada, Andhra Pradesh, India.

Manda , A. Y., Chada, J. S. R., and Nathipam, G. (2021). Design and Analysis of an Off-Road All-Terrain Vehicle Roll Cage. i-manager's Journal on Mechanical Engineering, 11(2), 10-15. https://doi.org/10.26634/jme.11.2.17799

Abstract

The discussed work studies the static analysis for an all-terrain roll cage vehicle in terms of impact, displacement, stress, and factor of safety along all the sides of the chassis considered. The solid mock-up of the roll cage is conceived and evaluated using Solidworks software. The simulations for the different conditions such as front, rear, side, and topple, has been performed. The discussed work intends to deliver an optimum design with an accountable factor of safety, stress, and displacement value to contribute to the safety and durability of the roll cage. The obtained results depicted the accuracy as per the SAE guidelines and can be applied in terms of the production of the vehicle for an event.

References

[1]. Angadi, G. (2018, April). Design and analysis of roll cage. In Proceedings of the International Conference on Design, Materials and Manufacture (ICDEM 2018), AIP Conference Proceedings (Vol. 1943, No. 1, p. 020002). AIP Publishing LLC. https://doi.org/10.1063/1.5029578

[2]. Aru, S., Jadhav, P., Jadhav, V., Kumar, A., & Angane, P. (2014). Design, analysis and optimization of a multi-tubular space frame. International Journal of Mechanical and Production Engineering Research and Development (IJMPERD), 4(4), 37-48.

[3]. Bhandari, R., Birajdar, P., Dafedar, A., Bammani, S., & Pereira, A. (2014). Simulation and static analysis of an offroad vehicle roll cage. International Journal of Modern Engineering Research, 4(9), 1- 8.

[4]. Chakraborty, S., & Neopaney, H. K. (2014). Static analysis of roll cage. International Journal of Emerging Technology and Advanced Engineering, 4(2), 821 – 828.

[5]. Garg, S., & Raman, R. S. (2013). Design analysis of the roll cage for all-terrain vehicle. International Journal of Research in Engineering & Technology, 2(9), 333-338.

[6]. Naiju, C. D., Annamalai, K., Nikhil, P., & Bevin, B. (2012). Analysis of a roll cage design against various impact load and longitudinal torsion for safety. Applied Mechanics and Materials, 232, 819–822. https://doi.org/10.4028/www. scientific.net/AMM.232.819

[7]. Sati, B. K., Upreti, P., Tripathi, A., & Batra, S. (2016). Static and dynamic analysis of the roll cage for an all-terrain vehicle. Imperial Journal of Interdisciplinary Research (IIJR), 2(6), 43-51. Retrieved from http://www.onlinejournal. in/IJIRV2I6/010.pdf

[8]. Varandekar, S. P., & Razzak, S. A. A. (2019). Static and modal analysis of all – terrain vehicle roll – cage. International Journal of Engineering Research & Technology (IJRET), 8(2), 103 – 107.

Full Article (HTML)

Pdf

Research Paper

Experimental Study on Turning Process Performance with Textured Tools

T. Nishkala* , Mude Ramesh Naik , V. Chengal Reddy *, G. Maruthi Prasad Yadav ****

*-**** Department of Mechanical Engineering, Chadalawada Ramanamma Engineering College, Tirupati, Andhra Pradesh, India.

Nishkala, T., Naik, M. R., Reddy, V. C., and Yadav, G. M. P. (2021). Experimental Study on Turning Process Performance with Textured Tools. i-manager's Journal on Mechanical Engineering, 11(2), 16-26. https://doi.org/10.26634/jme.11.2.17921

Abstract

Turning process performance is poor during machining of AISI 316 material due to high tool wear and poor surface quality of machined parts. In the present work, an attempt has been made to reduce the decremental effects caused during machining of AISI 316 material by using textured tools consisting of array of circular pit holes texture design on the rake face of the tool under Minimum Quantity Lubrication (MQL) condition. Results of the present work indicate that the developed textured tools significantly reduced the cutting temperature, tool rake wear, tool flank wear and surface roughness to a maximum of 35%, 14%, 24% and 27% respectively when compared to untextured tools under MQL condition. Research of the present work indicate that textured tools could serve as coolant storage sites and meet the industry requirements by improving the turning performance of AISI 316 material.

References

[1]. Acayaba, G. M. A., & de Escalona, P. M. (2015). Prediction of surface roughness in low speed turning of AISI 316 austenitic stainless steel. CIRP Journal of Manufacturing Science and Technology, 11, 62-67. https://doi.org/10.10 16/j.cirpj.2015.08.004

[2]. Bedi, S. S., Behera, G. C., & Datta, S. (2020). Effects of cutting speed on MQL machining performance of AISI 304 stainless steel using uncoated carbide insert: Application potential of coconut oil and rice bran oil as cutting fluids. Arabian Journal for Science and Engineering, 45(11), 8877- 8893. https://doi.org/10.1007/s13369-020-04554-y

[3]. Dennison, M. S., Meji, M. A., Nelson, A. J. R., Balakumar, S., & Prasath, K. (2019a). A comparative study on the surface finish achieved during face milling of AISI 1045 steel components using eco-friendly cutting fluids in near dry condition. International Journal of Machining and Machinability of Materials, 21(5-6), 337-356. https://doi.o rg/10.1504/IJMMM.2019.103128

[4]. Dennison, M. S., Sivaram, N. M., Barik, D., & Ponnusamy, S. (2019b). Turning operation of AISI 4340 steel in flooded, near-dry and dry conditions: A comparative study on tool-work interface temperature. Mechanics and Mechanical Engineering, 23(1), 172-182.

[5]. Dennison, M. S., & Meji, M. A. (2018). A comparative study on the surface finish achieved during face milling of AISI 1045 steel components. i-manager's Journal on Mechanical Engineering, 8(2), 18-26. https://doi.org/10.2 6634/jme.8.2.14209

[6]. Devaraj, S., Malkapuram, R., & Singaravel, B. (2021). Performance analysis of micro textured cutting insert design parameters on machining of Al-MMC in turning process. International Journal of Lightweight Materials and Manufacture, 4(2), 210-217. https://doi.org/10.1016/j.ij lmm.2020.11.003

[7]. Elias, J. V., Venkatesh, N. P., Lawrence, K. D., & Mathew, J. (2021). Tool texturing for micro-turning applications–An approach using mechanical micro indentation. Materials and Manufacturing Processes, 36(1), 84-93. https://doi.o rg/10.1080/10426914.2020.1813899

[8]. Gajrani, K. K., Pavan Kumar Reddy, R., & Ravi Sankar, M. (2019). Tribo-mechanical and surface morphological comparison of untextured, mechanical micro-textured (MμT), and coated-MμT cutting tools during machining. Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology, 233(1), 95-111. https://doi.org/10.1177%2F1350650118764975

[9]. Khan, A. M., Hussain, G., Alkahtani, M., Alzabidi, A., Abidi, M. H., & He, N. (2021). Holistic sustainability assessment of hybrid Al–GnP-enriched nanofluids and textured tool in machining of Ti–6Al–4V alloy. The International Journal of Advanced Manufacturing Technology, 112(3), 731-743. https://doi.org/10.1007/ s00170-020-06371-x

[10]. Leppert, T. (2012). Surface layer properties of AISI 316L steel when turning under dry and with minimum quantity lubrication conditions. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 226(4), 617-631. https://doi.org/10.117 7%2F0954405411429894

[11]. Manikandan, N., Arulkirubakaran, D., Palanisamy, D., & Raju, R. (2019). Influence of wire-EDM textured conventional tungsten carbide inserts in machining of aerospace materials (Ti–6Al–4V alloy). Materials and Manufacturing Processes, 34(1), 103-111. https://doi.org/1 0.1080/10426914.2018.1544712

[12]. Mishra, S. K., Ghosh, S., & Aravindan, S. (2020). Machining performance evaluation of Ti6Al4V alloy with laser textured tools under MQL and nano-MQL environments. Journal of Manufacturing Processes, 53, 174-189. https://doi.org/10.1016/j.jmapro.2020.02.014

[13]. Pang, M., Liu, X., & Liu, K. (2019). Effect of conical micro-grooved texture on tool–chip friction property and cutting performance of WC-TiC/Co cemented carbide tools. Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology, 233(5), 791-804. https://doi.org/10.1177%2F1350650118804907

[14]. Rao, C. M., Sachin, B., Rao, S. S., & Herbert, M. A. (2021). Minimum Quantity Lubrication through the microhole textured PCD and PCBN inserts in the machining of the Ti–6Al–4V alloy. Tribology International, 153, 1-11. https://doi.org/10.1016/j.triboint.2020.106619

[15]. Selvam, M. D., & Senthil, P. (2016). Investigation on the effect of turning operation on surface roughness of hardened C45 carbon steel. Australian Journal of Mechanical Engineering, 14(2), 131-137. https://doi.org/1 0.1080/14484846.2015.1093257

[16]. Selvam, M. D., & Sivaram, N. M. (2020). A comparative study on the surface finish achieved during turning operation of AISI 4340 steel in flooded, near-dry and dry conditions. Australian Journal of Mechanical Engineering, 18(3), 457-466. https://doi.org/10.1080/14 484846.2018.1546363

[17]. Selvam, M. D., Senthil, P., & Sivaram, N. M. (2017). Parametric optimisation for surface roughness of AISI 4340 steel during turning under near dry machining condition. International Journal of Machining and Machinability of Materials, 19(6), 554-569. https://doi.org/10.1504/IJMM M.2017.088896

[18]. Selvam, M.D., & Sivaram, N. M. (2017). The effectiveness of various cutting fluids on the surface roughness of AISI 1045 steel during turning operation using Minimum Quantity Lubrication system. i-manager's Journal on Future Engineering and Technology, 13(1), 36-43. https://doi.org/10.26634/jfet.13.1.13761

[19]. Sharma, V., & Pandey, P. M. (2016). Comparative study of turning of 4340 hardened steel with hybrid textured self-lubricating cutting inserts. Materials and Manufacturing Processes, 31(14), 1904-1916. https://doi.org/10.1080/1 0426914.2015.1127951

[20]. Siju, A. S., Gajrani, K. K., & Joshi, S. S. (2021). Dual textured carbide tools for dry machining of titanium alloys. International Journal of Refractory Metals and Hard Materials, 94. https://doi.org/10.1016/j.ijrmhm.2020.105403

[21]. Sivaiah, P. (2019). Evaluation of hybrid textured tool performance under minimum quantity lubrication while turning of AISI 304 steel. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 41(12), 1-8. https://doi.org/10.1007/s40430-019-2069-0

[22]. Sivaiah, P., & Bodicherla, U. (2020). Effect of surface texture tools and minimum quantity lubrication (MQL) on tool wear and surface roughness in CNC turning of AISI 52100 steel. Journal of The Institution of Engineers (India): Series C, 101(1), 85-95. https://doi.org/10.1007/s40032- 019-00512-2

[23]. Sivaiah, P., Ajay Kumar, G. V., Singh, M. M., & Kumar, H. (2020a). Effect of novel hybrid texture tool on turning process performance in MQL machining of Inconel 718 superalloy. Materials and Manufacturing Processes, 35(1), 61-71. https://doi.org/10.1080/10426914.2019.1697444

[24]. Sivaiah, P., Guru Prasad, M., Singh, M. M., & Uma, B. (2020b). Machinability evaluation during machining of AISI 52100 steel with textured tools under Minimum Quantity Lubrication: A comparative study. Materials and Manufacturing Processes, 35(15), 1761-1768. https://doi.o rg/10.1080/10426914.2020.1802034

[25]. Sivaiah, P., Revantha Kumar, M., Bala Subramanyam, S., & Prasad, K. L. V. (2020c). A comparative study on different textured and untextured tools performance in turning process. Materials and Manufacturing Processes, 1-10. https://doi.org/10.1080/10426914.2020.1866201

[26]. Sivaiah, P., Singh, M. M., Venkatesu, S., & Yoganjaneyulu, G. (2020d). Investigation on turning process performance using hybrid-textured tools under dry and conventional cooling environment. Materials and Manufacturing Processes, 35(16), 1852-1859. https://doi.o rg/10.1080/10426914.2020.1813893

[27]. Ukamanal, M., Mishra, P. C., & Sahoo, A. K. (2020). Effects of spray cooling process parameters on machining performance AISI 316 steel: A novel experimental technique. Experimental Techniques, 44(1), 19-36. https://doi.org/10.1007/s40799-019-00334-y

[28]. Vasumathy, D., & Meena, A. (2017). Influence of micro scale textured tools on tribological properties at toolchip interface in turning AISI 316 austenitic stainless steel. Wear, 376, 1747-1758. https://doi.org/10.1016/j.wear.20 17.01.024

[29]. Zhang, J., Yang, H., Chen, S., & Tang, H. (2020). Study on the influence of micro-textures on wear mechanism of cemented carbide tools. The International Journal of Advanced Manufacturing Technology, 108, 1701-1712. https://doi.org/10.1007/s00170-020-05530-4

Full Article (HTML)

Pdf

Research Paper

Selection of Optimum Design among Different Vane Designs by Weighted Average Method

Nandan Seshadri* , Pramod S. N., Sai Vidhat D., Shashank P., Kiran Kumar P.

*-***** Department of Mechanical Engineering, S J B Institute of Technology, Bangalore, Karnataka, India.

Seshadri, N., Pramod, S. N., Vidhat, D. S., Shashank, P., and Kumar, P. K. (2021). Selection of Optimum Design among Different Vane Designs by Weighted Average Method. i-manager's Journal on Mechanical Engineering, 11(2), 27-35. https://doi.org/10.26634/jme.11.2.17963

Abstract

The aim is to study the various types of vanes and to optimize the design of the existing vanes to provide efficiency in the best possible way. Weighted average method has been used to determine the most efficient blade analytically, considering various factors such as head, kinetic energy conserved, efficiency, power, running cost, space and volumes and capital cost. These findings from the study revealed that the spiral type turbine has been more efficient than the others. Vanes of spiral, Kaplan and Pelton turbines have been taken into consideration. Weighted Average Method (WAM) is an optimization technique used to compare the various entities and displays a way to show how the required entity is better than the rest of the entities as per requirements. In this paper, WAM method is used to show how spiral vanes are better than Kaplan and Pelton vanes for low energy consumptions. The ranking obtained from the WAM shows that spiral vanes can perform better than Kaplan and Pelton vanes as per the requirements of low - head, capital cost, running cost, high – efficiency, KE conserved, volume of discharge, power for small scale energy generation.

References

[1]. Bacci, T., Gamannossi, A., Mazzei, L., Picchi, A., Winchler, L., Carcasci, C., ... & Vagnoli, S. (2017). Experimental and CFD analyses of a highly-loaded gas turbine blade. Energy Procedia, 126, 770-777. https://doi. org/10.1016/j.egypro.2017.08.253

[2]. Benichou, E., Dufour, G., Bousquet, Y., Binder, N., Ortolan, A., & Carbonneau, X. (2019). Body force modeling of the aerodynamics of a low-speed fan under distorted inflow. International Journal of Turbomachinery, Propulsion and Power, 4(3), 29-44. https://doi.org/10.3390/ ijtpp4030029

[3]. Bianchi, G., Fatigati, F., Murgia, S., & Cipollone, R. (2017). Design and analysis of a sliding vane pump for waste heat to power conversion systems using organic fluids. Applied Thermal Engineering, 124, 1038-1048. https://doi.org/10.1016/j.applthermaleng.2017.06.083

[4]. Brekke, H. (2001). Hydraulic turbines design, erection and operation. Norwegian University of Science and Technology (NTNU) Publications.

[5]. Cox, K., & Echtermeyer, A. (2012). Structural design and analysis of a 10MW wind turbine blade. Energy Procedia, 24, 194-201. https://doi.org/10.1016/j.egypro.2012.06.101

[6]. Dieter, G. E., & Schmidt, L. C. (2009). Engineering Design (pp. 18-20). Boston: McGraw-Hill Higher Education.

[7]. Frosina, E. (2015). A three dimensional CFD modeling methodology applied to improve hydraulic components performance. Energy Procedia, 82, 950-956.

[8]. Giovannini, M., Rubechini, F., Marconcini, M., Arnone, A., & Bertini, F. (2019). Reducing secondary flow losses in low-pressure turbines: The “Snaked” blade. International Journal of Turbomachinery, Propulsion and Power, 4(3), 1- 18. https://doi.org/10.3390/ijtpp4030028

[9]. Jiang, D., Luo, H., & Zhang, X. (2015). Numerical study of the leakage flow on a novel turbine blade tip. Procedia Engineering, 99, 413-422. https://doi.org/10.1016/j.proen g.2014.12.555

[10]. Kadhim, M. J., Al-Bassam, M. A., & Abdas, S. H. (2011). Materials selection in conceptual design using weighting property method. Engineering & Technology Journal, 29(1), 82-95.

[11]. Kiran, K., Kumar, K. P., & Madhusudhan, T. (2016). Selection of structural and insulation material for infrared heating system by weighted property method. International Research Journal of Engineering and Technology (IRJET), 3(4), 1777-1782.

[12]. Lim, Y. C., Chong, W. T., & Hsiao, F. B. (2013). Performance investigation and optimization of a vertical axis wind turbine with the omni-direction-guide-vane. Procedia Engineering, 67, 59-69. https://doi.org/10.1016/j. proeng.2013.12.005

[13]. Monatrakul, W., & Suntivarakorn, R. (2017). Effect of blade angle on turbine efficiency of a spiral horizontal axis hydro turbine. Energy Procedia, 138, 811-816. https://doi. org/10.1016/j.egypro.2017.10.075

[14]. Poh, S. C., Sim, S. Y., Chong, W. T., Fazlizan, A., Yip, S. Y., Hew, W. P., ... & Zain, Z. M. (2014). Computational fluid dynamics simulation of the effect of guide-vane angles on the performance of the exhaust air energy recovery turbine generator. Energy Procedia, 61, 1286-1289. https://doi.org /10.1016/j.egypro.2014.11.1082

[15]. Sandeep, D. V., Ullas, U., Kiran, G. K. T., Valleesh, B. V., & Kumar, P. K. (2017). Selection of insulation material for solar food grain disinfection system by weighted property method. i-manager's Journal on Material Science, 5(1), 9- 13. https://doi.org/10.26634/jms.5.1.13481

[16]. Shahidul, M. I., Tarmizi, S. S., Yassin, A., Zen, H., Hung, T. C., & Djun, L. M. (2015). Modeling the energy extraction from in-stream water by multi stage blade system of cross flow micro hydro turbine. Procedia Engineering, 105, 488-494. https://doi.org/10.1016/j.proeng.2015.05.081

[17]. Shigemitsu, T., Fukutomi, J., Wada, T., & Shinohara, H. (2013). Performance analysis of mini centrifugal pump with splitter blades. Journal of Thermal Science, 22(6), 573-579. https://doi.org/10.1007/s11630-013-0664-4

[18]. Šimunović, K., Galović, M., Šimunović, G., & Svalina, I. (2009). Applying of AHP methodology and weighted properties method to the selection of optimum alternative of stock material. Acta Technica Corviniensis, Bulletin of Engineering, 66, 65-70.

[19]. Suresh, T., Kiran, K. P., & Madhusudhan, T. (2015). Selection of material by weighted property method for Savonius Vertical Axis Wind Turbine Rotor Blade. International Research Journal of Engineering and Technology (IRJET), 2(1), 66-72.

[20]. Zhu, F. W., Ding, L., Huang, B., Bao, M., & Liu, J. T. (2020). Blade design and optimization of a horizontal axis tidal turbine. Ocean Engineering, 195, 1-10. https://doi.org /10.1016/j.oceaneng.2019.106652

Full Article (HTML)

Pdf

Review Paper

A Review on Exoskeleton for Military Purpose

Balaji Murugan*

Department of Mechanical Engineering, SRM Institute of Science and Technology, Kattankulathur, Chennai, Tamil Nadu, India.

Murugan, B. (2021). A Review on Exoskeleton for Military Purpose. i-manager's Journal on Mechanical Engineering, 11(2), 36-44. https://doi.org/10.26634/jme.11.2.17924

Abstract

Various types of research have been conducted to assist in the development of soldiers in the military by providing them with exoskeleton suits that can provide extra strength, reduce fatigue, and provide protection. The main aim of the research is to develop a light-weight and increased strength exoskeleton. This paper reviews the researches of the current trends and advancements of exoskeletons in various fields, and how they can be incorporated with military purpose. The tests were conducted separately for the upper limb and lower limb suits. The upper limb exoskeletons were tested by performing overhead tasks with and without suit in both active and passive state. In the same way, lower limb exoskeletons were tested by performing lower body exercise and walking with and without suits by carrying weights. The results from different studies revealed a significant reduction in muscle activity on wearing an exoskeleton suit. These exoskeleton suits can be implemented to assist humans/soldiers in difficult tasks, which may require additional strength, consequently saving time and energy. So far only the upper and lower extremity suits have been developed. An entire body suit may demand more resources and capital. Exoskeletons will have their significance in the military, not only for domestic purposes but also during battlefield and crises.

i-manager's Journal on Mechanical Engineering (JME)

Current Issue Vol. 13 Issue 4

Most Read

Most Cited

Volume 11 Issue 2 February - April 2021

Comparison of Textured and Untextured Tools Performance during Turning of AISI 4340 Under Minimum Quantity Lubrication

V. Chengal Reddy * , M. Thulasi Kumar**, T. Nishkala***, G. Maruthi Prasad Yadav****

*-**** Department of Mechanical Engineering, Chadalawada Ramanamma Engineering College, Tirupati, Andhra Pradesh, India.

Reddy, V. C., Kumar, M. T., Nishkala, T., and Yadav, G. M. P. (2021). Comparison of Textured and Untextured Tools Performance during Turning of AISI 4340 Under Minimum Quantity Lubrication. i-manager's Journal on Mechanical Engineering, 11(2), 1-9. https://doi.org/10.26634/jme.11.2.17658

Abstract

References

Full Article (HTML)

Pdf

Design and Analysis of an Off-Road All-Terrain Vehicle Roll Cage

Akhil Yuvaraj Manda* , Jithendra Sai Raja Chada **, Ganesh Nathipam ***

*-*** Department of Mechanical Engineering, Pragati Engineering College, Kakinada, Andhra Pradesh, India.

Manda , A. Y., Chada, J. S. R., and Nathipam, G. (2021). Design and Analysis of an Off-Road All-Terrain Vehicle Roll Cage. i-manager's Journal on Mechanical Engineering, 11(2), 10-15. https://doi.org/10.26634/jme.11.2.17799

Abstract

References

Full Article (HTML)

Pdf

Experimental Study on Turning Process Performance with Textured Tools

T. Nishkala* , Mude Ramesh Naik **, V. Chengal Reddy ***, G. Maruthi Prasad Yadav ****

*-**** Department of Mechanical Engineering, Chadalawada Ramanamma Engineering College, Tirupati, Andhra Pradesh, India.

Nishkala, T., Naik, M. R., Reddy, V. C., and Yadav, G. M. P. (2021). Experimental Study on Turning Process Performance with Textured Tools. i-manager's Journal on Mechanical Engineering, 11(2), 16-26. https://doi.org/10.26634/jme.11.2.17921

Abstract

References

Full Article (HTML)

Pdf

Selection of Optimum Design among Different Vane Designs by Weighted Average Method

Nandan Seshadri* , Pramod S. N.**, Sai Vidhat D.***, Shashank P.****, Kiran Kumar P.*****

*-***** Department of Mechanical Engineering, S J B Institute of Technology, Bangalore, Karnataka, India.

Seshadri, N., Pramod, S. N., Vidhat, D. S., Shashank, P., and Kumar, P. K. (2021). Selection of Optimum Design among Different Vane Designs by Weighted Average Method. i-manager's Journal on Mechanical Engineering, 11(2), 27-35. https://doi.org/10.26634/jme.11.2.17963

Abstract

References

Full Article (HTML)

Pdf

A Review on Exoskeleton for Military Purpose

Balaji Murugan*

Department of Mechanical Engineering, SRM Institute of Science and Technology, Kattankulathur, Chennai, Tamil Nadu, India.

Murugan, B. (2021). A Review on Exoskeleton for Military Purpose. i-manager's Journal on Mechanical Engineering, 11(2), 36-44. https://doi.org/10.26634/jme.11.2.17924

Abstract

References

Full Article (HTML)

Pdf

V. Chengal Reddy * , M. Thulasi Kumar, T. Nishkala*, G. Maruthi Prasad Yadav****

Akhil Yuvaraj Manda* , Jithendra Sai Raja Chada , Ganesh Nathipam *

T. Nishkala* , Mude Ramesh Naik , V. Chengal Reddy *, G. Maruthi Prasad Yadav ****

Nandan Seshadri* , Pramod S. N., Sai Vidhat D., Shashank P., Kiran Kumar P.